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A. Laboratory Chemical Fume Hoods
Fume hoods capture, contain, and expel
emissions generated by hazardous chemicals. Generally, it is a good idea to
conduct all chemical experiments in a fume hood. While you may be able to
predict the release of undesirable or hazardous effluents, in some operations
surprises can always happen. Therefore, the fume hood offers an extra measure of
protection.
Before use, check to see that your hood has an
inspection tag. This will tell you the date of the most recent hood evaluation.
Some laboratory procedures may require the use
of perchloric acid. The use of this material may cause the formation of
explosive perchlorate crystals. Special fume hoods, commonly known as
Perchloric Acid Fume Hoods, MUST
be used for this purpose. These hoods have self-contained wash-down units to
inhibit crystal formation.
The purpose of a fume hood is to
prevent the escape of contaminants into the laboratory. This is done by
drawing air from the laboratory, past the operator, into the hood. The
concentration of the contaminant in the actual breathing zone of the operator
must be kept as low as possible. The efficiency of the hood to provide adequate
protection is dependent upon the following prime concerns:
1. The Control Velocity at the Hood Face
- Face velocities of 80-100 fpm (feet per minute)
will provide adequate containment of laboratory contaminants, if the overall
installation can be rated as "good" in the reference to the other listed
performance factors (see 2 and 3 below). Control velocities must overcome the
particle kinetics of aerosols, the molecular diffusion of gases and vapors,
and all other "normal" activities which take place inside and outside of the
hood. The vector of the air at the face of the hood must be inward and
perpendicular to the face. Flows lower than 80 fpm do not provide the safety
factors desired for normal conditions such as operator movements. Flows higher
than 100 fpm are not required for "good" laboratory arrangements and do not
improve performance for poor arrangements.
2. Air Movement and Flow Patterns in the Room
- The effect of air movement within the
laboratory on the performance of hoods is directly related to hood location
and the influence of air supply systems. Hood locations must be away from
doors, windows, and pedestrian traffic. Air from these sources can have
velocities several orders of magnitude greater than the hood face velocity,
creating the potential for dragout or displacement of contaminated air from
the hood. Air from outlets such as ceiling and/or wall diffusers, must either
be controlled to assist in the performance of the hood or directed so that the
energy is lost before entering the zone of influence. Air from the makeup
systems should not exceed 20-25 fpm in the hood face area (measured with the
hood exhaust "off"). If these criteria are judged satisfactory, the system
then can be considered "good" and the required face velocities of 80-100 fpm
are valid.
3. The Effect of the Operator on the Air Flow
Pattern at the Hood Face
- The turbulent air patterns resulting from the
passage of makeup air around an operator standing in front of a hood, have
tremendous effects on the air flow characteristics. Serious losses of
contaminants from the hood can occur unless the low pressure area in front of
the operator is minimized via the proper use of makeup air and the assurance
of sufficient capture velocity at the face of the hood.
4. Turbulence Within the Hood
- As air enters the hood, it is drawn past
equipment and sources of contamination toward the exhaust slots. At an airflow
greater than needed to provide a good vector and containment, excessive
turbulence can cause a "rolling effect" in the hood chamber. This increases
the potential for greater mixing of contaminated air and room air at the face
of the hood. Under poor laboratory hood arrangements, greater turbulence can
result in excessive spill-out of contaminated air into the room. For this
reason, it is obvious that substandard hood operations cannot be upgraded
merely by increasing air flow.
5. Recommended Work Practices
- All laboratory workers with access to a
laboratory chemical fume hood should be familiar with its use.
- Always work at least six inches back into the
hood (six inches beyond the sash line) keeping the sash line between your body
and your work.
- Set the adjustable baffles on the back wall of
the hood so that the one on top is about 3/4 of an inch from the ceiling of
the hood compartment, and the lower baffle is fully open. This setting will
provide the most uniform flow distribution through the hood face for most
laboratory operations. A notable exception is the performance of experiments
resulting in the discharge of effluents with high thermal buoyancy.
- Don't use laboratory chemical fume hoods as
chemical storage casework -- keep the work surfaces clean and uncluttered.
- Beware of situations when the hood requires
sash position mark to denote a minimally acceptable face velocity. This
practice is often necessary because the hood cannot deliver the required
velocity in the fully open position. However, any time the sash mark must be
posted lower than 18 inches up from the hood work surface, there are probably
basic (and possibly critical) deficiencies that should be investigated and
rectified.
6. Maintenance
- Fume hoods should be surveyed on a regular
basis.
- The hood should always be in good condition and
capable of routine use. Any hood or component of ventilation not properly
functioning must be taken out of service and clearly tagged.
- The lab worker should not be able to detect
strong odors released from materials in the hood area. If odors are detected,
check to make sure that the ventilation fan is turned on.
- An emergency plan should exist in case of hood
ventilation malfunction.
- All protective clothing should be worn when
working with chemicals in the hood. In addition to gloves, safety glasses, and
lab coats, a face shield will provide an extra measure of safety from reactive
chemicals.
- Solid objects or materials should not be
allowed to enter the exhaust ducts at the rear of the hood, as they can become
lodged in the duct or fan.
B. Chemical Storage Cabinets, Storage
Laboratory Casework.
Storage of flammables and corrosives in the lab
should be limited to as small a quantity as possible. They should be stored in
ventilated casework which meet
OSHA 1910.106d and NFPA 30
specifications.
1. Use and Maintenance
- Chemicals should NEVER be stored in
alphabetical order (unless already separated out into compatible groups). This
system may contribute to the high probability of incompatible materials being
stored next to one another.
- Incompatible reagents should not be stored next
to each other.
- Storage outside the casework should be kept to a
minimum.
- The vent cap on chemical storage casework
should not be removed from its location unless the casework attached to an
existing ventilation system.
- Glass containers should be stored on the bottom
shelf of storage casework, if possible.
2. Types of Casework
- Flammable liquid cabinets -- are
designed for storage of flammable or combustible liquids.
- Acid/corrosive cabinets -- are designed
for corrosion resistance.
- Bulk storage cabinets -- can be used for
storage of flammable and corrosive liquids outside the laboratory setting.
C. Individual Storage Containers
Selecting the best means of storage for chemical
reagents will, to a great extent, depend on that reagent's compatibility with
the container.
A safety can is an approved container of no more
than five gallons (19 liters) capacity. It has a spring-closing lid and spout
cover, and is designed to safely relieve pressure buildup within the container.
Vent caps may be purchased for original
manufacturer's glass containers to help minimize explosion hazards.
D. Refrigerators
While domestic refrigeration units are appropriate
for keeping foods cold, they are not designed to meet the special hazards
presented by flammable materials. Therefore, laboratory refrigerators should be
carefully selected for specific chemical storage needs.
To prevent potential safety hazards, the length of
storage of any material should be kept to a minimum. In addition, refrigerators
should be periodically inspected.
1. Use and Maintenance
- Each refrigerator, freezer, or cooler should be
prominently labeled with appropriate hazard signs to indicate whether it is
suitable for storing hazardous chemicals. To be on the safe side, label
chemical hazard refrigerators with the sign "For Chemical Storage Only.
No Food or Drink Allowed."
- If radioactive materials are to be stored, a
refrigerator must be clearly labeled "Caution, Radioactive Material. No
Food or Beverages may be stored in this unit."
- The containers placed in the refrigerator
should be completely sealed or capped, securely placed, and permanently
labeled. Avoid capping materials with aluminum foil, corks, and glass
stoppers.
- Refrigerators should be frost free to prevent
water drainage.
2. Types of Refrigerators
- Because ignitable vapors can build up in
refrigerators, it is important to store materials in specially-designed units.
These refrigerators will have self-contained electrical elements to avoid
spark-induced explosions.
- Explosion-proof refrigerators are specifically
designed for hazardous environments, featuring enclosed motors to eliminate
sparking.
E. Eye Wash Stations
Eye wash stations provide an effective means of
treatment when chemicals come in contact with the eyes. Eye wash stations should
be readily available and accessible to all laboratory personnel.
The facility should be clearly marked and in
accessible locations no more than 10 seconds or 50 feet away from every lab work
station. Laboratory workers should be able to locate the nearest eye wash
facility with their eyes closed (eye injuries may involve temporary blindness).
Eye injury usually accompanies a skin injury. For
this reason, eye wash stations should be located near the safety shower so that
eyes and body can be washed.
1. Use and Maintenance
Water/eye solutions should not be directly aimed
onto the eyeball, but rather, aimed at the base of the nose. This increases the
chance of effectively rinsing the eyes free of chemicals (harsh streams of water
may drive particles further into the eyes).
- Eyelids have to be
forcibly opened to ensure effective washing behind the eyelid.
- Be sure to wash from the nose out to the ear
this will avoid washing chemicals back into the eye or into an unaffected eye.
- Flood eyes and eyelids with water/eye solution
for a minimum of 15 minutes.
- Remove contact lenses as soon as possible to
rinse eyes of any harmful chemicals.
- Cover both of the victim's eyes with a clean or
sterile gauze.
- Plumbed epuipment shall be activated weekly to
verify proper operation.
- Eye wash stations should be inspected annually
to assure conformance with ANSI Z358.1 section 5 requirements.
- Plumbed eye wash stations should have
protective covers to protect nozzles from airborne contaminants.
2. Types of Eye Wash Stations
- Gravity Feed Self-Contained -- provides
the laboratory worker with emergency eye wash treatment in areas inaccessible
to plumbing.
- Faucet-Mounted -- (pin or push plate
activators) provides continuous water flow while freeing hands to open
eyelids. It turns a standard faucet into a practical emergency eye wash
station.
- Laboratory Bench -- sprays with a
squeeze handle can be installed through the bench top for instant
availability.
- Swivel Eye Wash -- mounts on lab bench
or counter top adjacent to a sink. It swivels 90 degrees over the sink for
use, or out of the way for storage.
F. Safety Showers
Safety showers provide an effective means of
treatment in the event that chemicals are spilled or splashed onto the skin or
clothing. Safety shower facilities should be installed wherever chemicals are
present (e.g. acids, alkalis, or other corrosive materials) and must be readily
available to all personnel.
1. Use and Maintenance
- Safety showers should be in a
clearly marked and accessible location.
The facility should be no more than 50 feet, or 10 seconds, away from every
lab workbench.
- Laboratory workers should be able to locate the
shower(s) with their eyes closed (emergency situations may leave victim
temporarily blind).
- Safety showers are operated by grasping a ring
chain or triangular rod.
- The pull mechanism is designed for people of
all heights. It should always be accessible and hang freely.
- Safety shower should supply a continuous stream
of water to cover the entire body.
- Individuals should remove clothing, including
shoes and jewelry, while under an operating shower.
- Safety showers should be located AWAY from
electrical panels or outlets.
- Plumbed epuipment shall be activated weekly to
verify proper operation.
- Safety showers should be inspected annually to
assure conformance with ANSI Z358.1 section 5
requirements.
- If at all possible, safety shower facilities
should be installed near appropriate drainage systems.
2. Types of Safety Showers
- Ceiling/Wall Emergency Shower --
provides a continuous water flow and mounts directly to overhead vertical
pipes or horizontal wall pipes.
- Deck-Mounted Drench Hose -- is hand
operated for quick spot washing of injuries.
- Floor-Mounted Emergency Combination --
eye wash/face and body wash mounts directly to horizontal wall pipes.
G. Fire Safety Equipment
1. Alarms
- Alarms are
designed so that all endangered laboratory personnel are alerted. All faculty,
staff and students should become familiar with the EXACT LOCATION of the fire
alarm stations nearest to their laboratory.
2. Extinguishers
- Extinguishers
are classified according to a particular fire type and are given the same
letter and symbol classification as that of the fire.
- TYPE A --
Combustibles wood, cloth, paper, rubber and plastics
- TYPE B --
Flammable Liquids oil, grease and paint thinners
- TYPE C --
Energized Electrical Equipment electrophoresis
- TYPE
D -- Combustible Metals (magnesium, titanium,
sodium, lithium, potassium)
- Multipurpose Extinguishers are highly
recommended because they are an effective agent against Types A, B, and C
fires.
- Extinguishers should be identified by
appropriate signage and securely located on the wall near an exit. All
extinguishers should be inspected at least every 12 months for broken seals,
damage, low gauge pressure, or improper mounting. Units should be replaced or
recharged if they have been used, damaged, or discharged.
How To Use A Fire Extinguisher
Fire extinguishers are not designed or intended to
extinguish large fires, but if used properly, can control or extinguish a small
fire. A small fire is defined as one that could occur in a standard office trash
can. When a fire or suspected fire, i.e., smoke, is discovered, the first
reaction should always be to activate the fire alarm system, call 911, and
evacuate the building according to the evacuation plan. Fire extinguishers are
required to be posted in all publicly occupied buildings and can be used
provided the person is properly trained. The following are guidelines in making
the decision as whether to use the unit, and how to use the extinguisher.
HOW/SHOULD I
USE
THE EXTINGUISHER??? If you have to
ask yourself this, then the answer is NO. In an emergency don't use the unit,
pull a fire alarm or contact your security office and leave the building
according to the evacuation instructions posted. Improper use of a fire
extinguisher may lead to serious injury and accelerate the spread of fire due to
splattering, electrical conductivity etc... Contact your Safety Officer and
inquire about receiving appropriate training.
HOW TO USE AN EXTINGUISHER:
"PASS"
- PULL THE
PIN: Place your hand on the top of the cylinder and pull the pin. This will
unlock the handle and allow you to activate the unit.
- AIM: Point
the nozzle of the hose at the base of the fire.
- SQUEEZE:
the handle (lever) releasing the fire fighting agent.
- SWEEP: the
nozzle from side to side over the fire. Keep the nozzle/hose directed at the
base of the flame. Empty the fire extinguisher onto the fire.
PERSONAL SAFETY PRECAUTIONS:
- Never reach over the fire.
- Never allow the fire to get between you and the
exit from the room.
- Never enter an unknown area to fight a fire,
especially in a chemistry lab.
- Always notify the proper fire officials.
3. Blankets
- Laboratory personnel are DISCOURAGED from using
fire safety blankets as a means to extinguish a fire.
- Fire safety blankets should be used as a means
to keep shock victims warm.
4. Sand/Absorbent Material
- Designed for fast and easy extinguishing
of small fires in the laboratory.
- These materials should be stored in a handy
dispenser, appropriately labeled, and used according to the type of fire.
- Do not use sand buckets as ash trays!
5. Sprinklers
- Sprinklers are automatically activated.
Laboratory workers should not attempt to shut off the system.
- Items in the lab should be stored at least 18
inches away from the sprinkler heads.
- Items should not hang from the sprinkler heads.
- Intense heat should not be used near the
sprinkler heads.
- Fire detection systems may be temporarily out
of service due to utility work performed by the Physical Plant if you have any
concerns regarding your fire detection system contact your Safety Officer or
Site Manager prior to engaging in any activity where there may be a fire risk.
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